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Caterpillar scraper 621B manual construction excavation


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MOTORIZED, DIESEL ENGINE DRIVEN MODEL 621B
Chapter 1, Introductory Information with Theory of Information, provides general information on the manual and the
Chapter 2, Troubleshooting Procedures. WP 0008 00 is a Troubleshooting Symptom Index. If the machine malfunctions,
this index should always be consulted to locate the appropriate troubleshooting procedure.
Chapter 3 deals with Unit Field Maintenance: Major areas covered are Preventive Maintenance Checks and Services
(PMCS) and operator level maintenance tasks.
Chapter 4, consists of Direct Support Field Maintenance.
Chapter 5 includes Supporting Information: Illustrated List of Manufactured Items; Torque Limits; References; Maintenance
Allocation Chart (MAC) Introduction; Maintenance Allocation Chart (MAC); and Expendable and Durable Items
Chapter 6 consists of General Support/Depot or Sustainment Maintenance.
CHAPTER 1 INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
Equipment Description and Data
CHAPTER 2 TROUBLESHOOTING PROCEDURES
Engine, Exhaust and Cooling System Troubleshooting Procedures
Battery, Starting and Charging System Troubleshooting Procedures
Lighting System Troubleshooting Procedures
Transmission Troubleshooting Procedures
Brake System Troubleshooting Procedures.
Steering/Hydraulic System Troubleshooting Procedures
CHAPTER 3 UNIT FIELD MAINTENANCE
Service Upon Receipt and General Maintenance Information
General Maintenance Instructions.
Electrical General Maintenance Instructions. . .
Preventive Maintenance Checks and Services (PMCS) Introduction Engine
Unit Preventive Maintenance Checks and Services (PMCS)
Valve Cover and Base Replacement
Engine Oil and Oil Filter Element Replacement.
Crankcase Breather Replacement
Engine Oil Gage and Guide Assembly Replacement
Oil Filler Tube Assembly Replacement
Engine Oil Filter Base Maintenance
Oil Filter Lines and Fittings Replacement.
Fuel Injection Lines Replacement
Air Cleaner Assembly Replacement
Dust Ejector and Inlet Piping and Mounting Maintenance
Turbocharger Air Lines Replacement
Fuel Tank and Cap Assembly Maintenance
Emergency Fuel Shut-Off Replacement
Secondary Fuel Filter and Base Replacement .
Primary Fuel Filter and Base Maintenance
Ether Injector Cylinder and Lines Replacement
Fuel Priming Pump Replacement Exhaust System
Muffler, Tube and Pipe Replacement Cooling System Changing Coolant
Radiator Assembly, Support Assembly and Mounting Maintenance
Radiator Fan Shield Replacement
Thermostat and Housing Replacement
Aftercooler Water Lines and Fittings Replacement
Water Pump Lines and Fittings, and Engine Oil Cooler Water Lines and Fittings Replacement
Coolant Filter Mounting, Hoses and Fittings Replacement
Fan Belts Tensioner Maintenance
Coolant Temperature Gage and Converter/Retarder
Low Air Pressure Warning Lamp Replacement
Ether Starting Switch Replacement.
Windshield Wiper Switch Replacement
Low Air Pressure Horn Override Switch Replacement
Light Switch Assembly Replacement
Battery Disconnect Switch Replacement
Fuse and Fuse Block Replacement
Main Circuit Breaker Replacement
Windshield Wiper Capacitors Replacement
Worklight, High Beam, Low Beam and BackUp Alarm/Horn Relays Replacement.
Head Lamp Dimmer Switch Replacement .
Turn Signal and Hazard Warning Switch Replacement
Turn Signal Flasher Replacement
Blackout Drive Light Assembly Replacement
Headlights and Worklight Brackets Replacement
Cutting Edge Worklight Replacement.
Service Stop/Tail Light Replacement
Blackout Stop and Tail Light Maintenance.
Directional Light Indicator Light Replacement
Directional Light Assembly (Front) Replacement
Directional Light Assembly (Rear) Replacement
Water Temperature Sending Unit Replacement .
Converter/Retarder Temperature Sending Unit Replacement.
Low Air Pressure Warning Lamp Switch Replacement
Low Air Pressure Warning Alarm Switch Maintenance
Ether Start Sending Unit Replacement
Low Air Pressure Warning Horn Replacement
Backup Alarm Switch Replacement
Battery and Holddown Replacement.
Operator Compartment Wiring Harness Replacement
Engine Compartment Wiring Harness Replacement.
BackUp Alarm Switch Wiring Harness Replacement.
Heater, Defroster and Front Wiper Wiring Harness Replacement
Main Circuit Breaker-to-Starting Motor Solenoid Wire Replacement
Battery Disconnect Switch-To-Starting Motor Wire Replacement
Starting Motor Ground Wire Replacement
Alternator Ground Wire Replacement
Engine Front Cover-to-Support Ground Wire Replacement
Aftercooler to Operator Compartment Ground Wire Replacement .
Headlight, Worklight and Starting Aid Wiring Harness Replacement
Vehicle Front Blackout Light Wire Replacement
Scraper Harnesses (Intermediate) Replacement
Cutting Edge Worklight and Supplemental Steering Pump Switch Harness Replacement.
Front Turn Signal Harness Replacement.
Radio Interference Suppression Components Replacement Transmission
Shift Control Cable Maintenance
Shift Control Lever and Housing Maintenance.
Transmission Oil Sampling Valve Replacement
Transmission Oil Drain and Refill .
Transmission Oil Filter Replacement
Oil Pump Suction Screen Replacement.
Transmission Breather Replacement.
Flywheel Lubrication Screen Replacement.
Torque Converter Oil Cooler Replacement.
Temperature By-Pass Valve Replacement
Torque Converter Oil Cooler Lines Replacement.
Flywheel Lubrication Lines and Fittings Replacement.
Transmission Hold Pedal Replacement.
Retarder Oil Cooler Lines Replacement Transfer and Final Drive Assemblies
Differential Breather Replacement
Final Drive Maintenance Brake System
Retarder Air Lines Replacement
Park and Emergency Valve Maintenance
Park and Emergency Valve Hoses and Fittings Replacement
Tractor Brake Camshaft and Slack Adjustor Maintenance
Scraper Brake Camshaft and Slack Adjustor Maintenance
Brake Shoe Assembly Replacement
Tractor Air Tanks and Lines and Fittings Replacement
Brake Pedal and Control Valve Replacement
Tractor Quick Release and Holding Valve Replacement
Scraper Quick Release and Holding Valve Replacement
Double Check Valve Replacement
Tractor Air Brake Relay Valve Replacement
Scraper Air Brake Relay Valve Replacement
Brake Control Valve Lines and Fittings Replacement
Tractor Brake Actuator Lines and Fittings Replacement
Tractor Air Brake Lines and Fittings Replacement
Tractor to Scraper Lines and Fittings Replacement
Scraper Air Tank Lines and Fittings Replacement
Scraper Brake Actuator Lines and Fittings Replacement
Air Compressor Governor Maintenance
Air Compressor Lines and Fittings Replacement
Transmission Hold Air Lines Replacement
Differential Lock Pedal Replacement
Differential Lock Lines Replacement .
Differential Lock Control Valve Assembly Maintenance.
Transmission Hold Control Valve Assembly Maintenance
Mechanical Steering Assembly Adjustment Steering System
Steering Column and Shaft Replacement
Mechanical Linkage Replacement
Steering Hoses, Lines and Fittings Replacement
Steering Cylinders Replacement
Hydraulic Steering Servo-Sender Cylinder Maintenance
Hydraulic Steering Pressure Reducing Valve Replacement Body, Cab, Hood and Hull
Frame Step Assembly Replacement .
Hood, Brackets and Mounting Replacement
Engine Compartment Access Doors Replacement
Engine Compartment Shields Replacement .
Operator Compartment Upper Front Access Plates Replacement
Literature Compartment Replacement .
Operator Compartment Side Panel Liner Replacement
Operator Compartment Side Panel Replacement
Operator Compartment Side Panel Plate Replacement
Operator Compartment Lower Front Access Plate Replacement
Floor Mat and Cab Step Replacement.
Operator Compartment Rear Liner Replacement .
Rollover Protection Door Maintenance.
Rollover Protection Structure (ROPS) Replacement
Vent Window Assembly Replacement .
Windshield Assembly Replacement
Sliding Window Assembly Replacement
Stationary Windows Replacement
Tractor Safety Treads Replacement
Seat Suspension Assembly Adjustment
Seat Hoses, Lines and Fittings Replacement
Seat Strainer Assembly Replacement
Height Control Valve Replacement.
Tractor Storage Compartment Replacement .
Windshield Wiper Assembly Replacement.
00 Air Horn Solenoid and Hose Assembly Replacement
Rearview Mirrors Replacement Accessory Items and Winterization Equipment
Control Console Assembly Replacement .
Air Return Console Assembly Replacement.
Heater Assembly and Air Return Console Filters Replacement
Heater Assembly Lines and Fittings Replacement
Instruction and Data Plates Replacement .Hydraulic System
Lifting Check Valve Assembly Replacement
Breaker Relief Valve Assembly Replacement
Hydraulic Tank Filler Cap and Strainer Assembly Replacement
Hydraulic Control Valve Hoses, Lines and Fittings Replacement
Hydraulic Tank Hoses, Lines and Fittings Replacement
Hitch Hoses, Lines and Fittings Replacement.
Hitch To Draft Frame Intermediate Hoses, Lines and Fittings Replacement .
Draft Frame Hoses, Lines and Fittings Replacement
Apron Cylinder Hoses, Lines and Fittings Replacement
Hoses (With Crossover Tube), Lines and Fittings to Bowl Cylinders Replacement
Bowl Cylinders Hoses, Lines and Fittings Replacement
Bowl Intermediate Hoses, Lines and Fittings Replacement
Ejector Cylinder Hoses, Lines and Fittings Replacement
Bowl Lift Cylinders Replacement
Hydraulic Tank Components Replacement.
Tachometer Drive Cable Assembly Replacement.
Air Cleaner Service Indicator Replacement
Rear Fenders, Left and Right Replacement
Scraper Bowl Assembly Plate Assembly Replacement
CHAPTER 5 SUPPORTING INFORMATION
Maintenance Allocation Chart (MAC) Introduction
Maintenance Allocation Chart (MAC)
xpendable and Durable Items List
CHAPTER 4 DIRECT SUPPORT FIELD MAINTENANCE
Cylinder Head Assembly Maintenance
Crankshaft Pulley and Damper Replacement
Valves and Springs Maintenance
Push Rods and Arms Replacement
Lubrication Oil Pump Replacement
Engine Oil Cooler Replacement.
Accessory Drive Group Replacement Fuel System Maintenance
Injector Valve and Nozzle Maintenance
Fuel Injection Pump Housing and Governor Assembly
Fuel Injection Pump Housing and Governor Adjustment
Fuel Transfer Pump Maintenance
Automatic Timing Advance Unit Maintenance
Fuel Pump Drive Replacement Cooling System
Transmission Filler Replacement .
Flywheel Scavenge Retarder Pump Maintenance
Hydraulic Retarder Maintenance
Retarder Coolant Lines Replacement
Retarder Oil Cooler Assembly Replacement
Retarder Control Valve Maintenance .
Front Axle Housing Replacement
Differential and Bevel Gear Assembly Replacement
Differential Filler Replacement.
Differential Filler Hose Replacement
Tractor Wheel and Tire Maintenance
Scraper Wheel and Tire Replacement
Steering Flow Meter Tee Test Procedures
Supplemental Steering Pump Replacement.
Hydraulic Steering Servo-Sender Cylinder Repair
Hydraulic Steering Servo-Receiver Cylinder Repair
Hydraulic Steering Servo-Receiver Cylinder Replacement
Steering Control Valve Maintenance
Draft Frame Assembly Shoes Maintenance .
Operator Compartment Replacement
Seat Suspension Assembly Repair .
Heater Assembly, Plenum, Housing and Coil Replacement
Heater Assembly, Motor, Blower Assemblies and Case Repair
Hydraulic System Flow Meter Tee Test and Maintenance .
Hydraulic Implement Pump Replacement
Scraper Control Valve Replacement
Control Lever Linkage Replacement.
Hydraulic Tank Filter By-Pass Valve Repair
Lower Rear Ejector Roller Replacement.
Lower Front Ejector Roller Maintenance
Ejector Guide Roller Maintenance
CHAPTER 5 SUPPORTING INFORMATION
Illustrated List of Manufactured Items
Maintenance Allocation Chart (MAC) Introduction
Maintenance Allocation Chart (MAC)
Expendable and Durable Items List
CHAPTER 6 GENERAL SUPPORT/DEPOT OR SUSTAINMENT MAINTENANCE
Engine Front Cover Replacement
Engine Front Cover Plate Replacement
Crankshaft Front Seals Replacement.
Crankshaft Rear Seals Replacement .
Crankshaft Main Bearings Maintenance
Piston and Connecting Rod Maintenance
Camshaft Bearings Replacement.
Air-Fuel Ratio Control Maintenance.
Starting Motor Solenoid Replacement
Starting Motor (Delco-Remy) Repair
Starting Motor (Prestolite) Repair
Starting Motor Solenoid (Prestolite) Repair
Pressure and Selector Valve Assembly Replacement
Automatic Selector Valve Repair
Governor and Automatic Shift Drive Maintenance.
Transmission Case Assembly Maintenance
Transmission Planetary Repair .
Transfer and Final Drive Assemblies
Scavenge Oil Pump, Manifold and Transmission
Differential and Bevel Gear Repair
Air Compressor Governor Assembly Repair
Supplemental Steering Pump Repair.
Hydraulic Implement Pump Repair.
Apron Lift Mechanism Maintenance
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Caterpillar scraper 621B manual construction excavation