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Corrosion; construction; thermal spraying; coatings


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Inez Watson is presenting: Corrosion; construction; thermal spraying; coatings
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NEW CONSTRUCTION AND MAINTENANCE
Thermal spraying is a well established technology for applying wear and corrosion resistant coatings in many key industrial sectors, including aerospace, automotive, power generation, petrochemical and offshore. In recent years, improvements to equipment and material quality have enhanced the technical credibility of the thermal spraying processes, leading to a significant growth in new markets, e.g., biomedical, dielectric and electronic coatings.
This manual provides guidance on thermal spray coating systems to engineering, operations, maintenance, and construction personnel and other individuals responsible for the protection of civil works structures. It gives broad-base instructions on corrosion protection using thermal sprayed coatings and state-of-the-art procedures that can be employed on projects, which can aid in attaining better and, from a long-range viewpoint, more economical thermal spray jobs.
General Description of Thermal Spraying
Characteristics of Thermal Spray Coatings
Types of Thermal Spray Coatings
Thermal Spray Coating Cost and Service Life
Thermal Spray Coating Selection
Other Considerations in Coating Selection
Thermal Spray Selection for Ferrous Metal Surfaces in Fresh Water
Thermal Spray Selection for Ferrous Metal Surfaces in Seawater
Thermal Spray Selection for Ferrous Metal Surfaces Exposed to the Atmosphere
Thermal Spray Selection for Ferrous Metal Surfaces Exposed to High Temperatures
Thermal Spray Selection for Zebra Mussel Protection
Thermal Spray Coatings for Cathodic Protection of Reinforcing Steel in Concrete
Thermal Spray Nonskid Coatings
Thermal Spray Coatings for Cavitation/Erosion Protection
Thermal Spray Coatings for Partially Submerged Structures
Minimizing Surface Preparation Costs
Preparing Pitted Steel and Edge Surfaces
Surface Preparation Standards and Specifications
Thermal Spray Coating Application
Ambient Conditions Required for Thermal Spray
Thermal Spray Application Techniques
Thermal Spray Equipment Operation
Coverage of Thermal Spray Coatings
Sequence of Thermal Spray Application
Sealing and Painting of Thermal Spray CoatingsPurpose of Sealers
Thermal Spray Coating Inspection and Testing
Reference Samples and the Thermal Spray Job Reference Standard
Presurface Preparation Inspection
Measuring Ambient Conditions Prior to Blasting
Assessing Compressed Air Cleanliness
Determining Abrasive Cleanliness
Examining the Blast Nozzle Orifice
Inspecting Surface Cleanliness
Measuring Ambient Conditions Prior to Thermal Spraying
Bend Testing to Evaluate Equipment Setup
Measuring the Coating Thickness
Inspecting the Appearance of the Applied Coating
Adhesion Testing for Quality Control
Thermal Spray Applicator and Equipment Qualification
Equipment Qualification Procedure
Applicator Qualification Procedure
Maintenance of Thermal Spray Coatings
Assessing the Condition of Thermal Spray Coatings
Safe Surface Preparation Procedures
Safe Sealing and Painting Procedures
Environment and Worker Protection Regulations
Summary Description of CEGS-09971, "Metallizing: Hydraulic Structures"
USACE Field Experience and Lessons Learned
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Corrosion; construction; thermal spraying; coatings